TRAINING PROGRAMMES - Long Duration Programmes

Long Duration Programmes- Each module two weeks

Programme Contents

Refinery Operations

• Oil Industry in General
• Basic Petroleum Chemistry
• Crude Atmospheric and Vacuum Distillation
• Merox and Amine Treating
• Hydrogen Production and Hydrodesulphurisation
• Platformer
• Sulphur production, Hexane and Biturox Units
• Quality Control in a Refinery
• Lube Dewaxing and Wax Deoiling
• Cooling Water Treatment
• New Generation Base Oil
• FCC Theory and Operation
• Heat Exchanger
• Storage Tanks and Types-Operation
• Process Optimisation
• Lube Extraction, NMP and PDA Units
• Furnace Operations , Efficiency and Calculation
• Hazards of Air / Steam / Water and Electricity
• Hydrocracker Theory, Design and Operation
• Product Blending
• Wastewater treatment
• Problem Solving-Case Studies and Discussions

Mechanical Maintenance and Inspection

• Heat, Heat Transfer, Heat Exchanger Design, Operation and Maintenance
• Refractory's
• Mechanical Seals
• On-stream and Shutdown Inspection
• Protective Coating and Maintenance
• Vibration Analysis
• Welding Technology and Inspection
• Valves, Types, Selection and Maintenance
• NDT Tools and Techniques
• Pumps, Selection Basis, Production Techniques, Testing and Performance
• Corrosion Fouling
• Material Selection and Cathodic Protection
• Boiler Operation and Maintenance
• Compressors-Reciprocating Centrifugal and Trouble Shooting in Compressors
• Columns and Pressure Vessel Design
• Thermal Insulation

Instrumentation and Electrical Maintenance

• Total Productivity Maintenance
• Turbines
• Area Classification
• On line Blending Techniques
• DDC and Electronic Instrumentation
• Flow Meter Design and Selection
• Control Valves
• Transformers
• Bearing
• Motors and Generators
• PLC Interlock System, Furnace and Compressors
• Process Analyser
• Safety Valves
• Plant Communications
• Process Simulator and Refinery Visit
• Measurement of Variables
• Civil foundations For Large Structures
• Storage Tanks, Design and Maintenance

Refinery Management

• Marketing Management
• Integrated Materials Management
• Value Engineering
• Central Excise, MODVAT and Customs Procedures
• Turnaround Management
• R and D Activities
• Stress Management
• Law of Contract
• Investment Analysis and Cost Reduction
• Overview of Financial Management
• Corporate Planning
• Energy Conservation
• Handling of Waste in Oil Refinery
• Occupational Health Services
• Pollution Control
• Presentation Skills
• IT Security
• Income Tax – Taxation
• Project Development
• Project Execution
• Problem Solving – Case Studies and Discussions

# suggestive only . Contents can be modified based on the need analysis of the group